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October 24 - 28, 2011
at
YANSHAN PETROCHEMICAL Co. Ltd,
Treatment center,
Beijing, China
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PLEASE SCROLL DOWN TO THE APPLICATION FORM!
General data of the course
| Overview |
Reliability Centered Maintenance (RCM) and Root Cause Failure Analysis (RCFA) as methodologies used for logical decision-making process for analysis and definition of the equipment maintenance requirements, as well as for accident prevention. The focus of the course is on the damage mechanisms appearing in different industries. A large number of well elaborated examples is included.
The course provides advanced knowledge on Reliability Centered Maintenance (RCM) and Root Cause Failure Analysis (RCFA). It explains why these two methodologies are commonly used for logical decision-making process for analysis and definition of the equipment maintenance requirements, as well as for accident prevention.
The focus of the course is on the damage mechanisms appearing in different industries. A large number of well elaborated examples is included.
In the end of the course students will be able to answer following questions:
- What are different maintenance strategies?
- Which strategy is to be applied in which case?
- What are trendable and what are non-trendable damage mechanisms?
- What is RCM and what are benefits?
- What is RC(F)A and what are general analysis techniques?
- What are types of damage and their specifics mechanisms?
- What are general damage mechanisms, what are damage mechanisms specific for refining industry?
- How reliable are NDT techniques and what are influencing factors.
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| Target profile of attendees |
The course provides advanced knowledge on Reliability Centered
Staff mostly dealing with maintenance work in petroleum, process and power industries.
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| Course contents (divided in units) |
Unit 1: Maintenance Strategies and Risk-Based approaches
- Maintenance Strategy Review (MSR), general approach
- Functional analysis, case studies. Criticality assessment and examples.
- CEN CWA 15740:2008 Risk-Based Inspection and Maintenance Procedures for European Industry (RIMAP)
- RIMAP Damage mechanisms – Application to risk assessment in industry. Mechanical and Metallurgical Failure Mechanisms.
Unit 2: General damage mechanisms – all industries
- Uniform or Localized Loss of Thickness, High Temperature Corrosion.
- Environment – Assisted Cracking.Examples.
- Damage mechanisms in Thermal Power plants.
Unit 3: Refining industry damage mechanisms.
- Uniform or Localized Loss in Thickness Phenomena.
- Environment – Assisted Cracking.
- Other mechanisms.
- Refining industry damage mechanisms. Process units’ overview.
Unit 4: Damage mechanisms in high temperature components
Unit 5: Overview of NDT Reliability data analysis
- Overview of NDT Reliability data analysis
- POD(a) From Signal Response - Data analysis or POS analysis.
- Sources of Generic POD Data
Unit 6: Introduction to the RCM and RC(F)A approaches
- RCM methodology: function, functional failure, failure classification, failure mode and effect, failure characteristic analyses
- RCM methodology: consequences, maintenance strategy selection, preventive tasks, proactive tasks
- RC(F)A Methodology, link to RIMAP methodology
- RCFA Principles. RCA examples.
Unit 7: Review of the main course issues and preparation for final exam
Unit 8: Final exam
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| Course duration |
5 days |
| Certification |
The course includes certification exam. |
| Special remarks, warnings |
none |
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APPLYING FOR THE TRAINING EVENT
Registration deadline expired.
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